3 December 2021

[The Note] Textile sampling: is digital sampling for rotary screen printing possible?

11 January 2021

[The Link] How to improve your Rotary Screen Printing process without changing the printing process itself

4 January 2021

[The Note] What is the break-even point for rotary screen printing and digital textile printing?

The difference in costs between rotary screen textile printing and digital textile printing is interesting, to say the least. This counts especially for companies that combine both printing methods or printing companies that are in a transition phase to digital printing.

In a previous blog, we mentioned that rotary screen printing becomes more economical as the run lengths get longer. This raises an interesting question. Is there a break-even point at which the costs of digital and rotary screen printing cross? And if so, does that mean rotary screen printing is always the better choice for run lengths beyond this break-even point? In this blog, I will explain which factors determine where this break-even point occurs.

3 December 2020

[The Note] Digital pigment printing: the eternal promise or a close reality?

Approximately half of all printed textile volume in the world is printed with pigment printing. Almost all of this pigment printing is done conventionally, with rotary screen printing. Digital pigment printing is still very rare. Why is that? 

Although digital pigment printing is likely to become major technology in the future, we are not there yet. There are 3 major drawbacks that need to be solved in order to make digital pigment printing profitable. In this blog I will explain what makes digital pigment printing challenging to execute.

5 November 2020

[The Link] Difficult designs in rotary screen printing: 3 reasons why Ortascreens™ can improve your results

In rotary screen printing, you often need to cover high-quality requests from brand owners and consumers. Geometric, micro- and halftone designs will be the most challenging to create. But what makes these designs so special? 

In a printing process, several elements have to be combined: the fabric, the screen and the design. The matching of these three elements can be hard in rotary screen printing, especially with the aforementioned difficult designs, but there is another way to look at it. All of these elements reflect rasters: a repetition of small elements in a regular grid structure. To make difficult designs easier to print, SPGPrints developed an orthogonal screen: the Ortascreen™. But how do orthogonal screens contribute to your rotary screen printing process? In this blog, I will explain 3 advantages of these screens.

The information below is visualized in an animation. Watch it here.


26 October 2020

[The Note] When to use rotary screen printing and when to choose for digital textile printing?

Both rotary screen printing and digital textile printing are still widely used in the textile printing industry. Several printing companies, solution providers and trendwatchers expected (or wished?) that digital would one day replace rotary screen printing entirely. The truth is that both types of printing have their own advantages and disadvantages, which makes it logical for them to coexist (as explained in this previous blog). That gives printing companies a difficult choice to make. Which type suits their printing process and products best? Is it more profitable to print conventionally, or does digital printing provide more advantages in the long run? Many printing companies today have both digital and rotary screen printing in house. But when to use which technology?

In this blog I will list 7 different factors that show the differences between rotary screen printing and its digital counterpart. With the help of this list you can make a targeted choice. Not only does this have a positive effect on efficiency, but also on quality and customer satisfaction. That being said, let's take a look at these decisive factors.

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