Companies across the world are developing innovative printed electronics products that require
sophisticated manufacturing methods – but adopting new production processes or introducing
new machinery often entails significant financial investment. This exposes companies to risks,
especially when these technologies and products are unproven. This blog explores how Production-as-a-Service is transforming the manufacturing landscape by offering unprecedented flexibility, efficiency, and scalability to businesses of all sizes.

Unpacking the Production-as-a-Service model

Production-as-a-Service (PaaS) is redefining the way manufacturers approach printed electronics and industrial production. Unlike traditional capital-intensive models, PaaS leverages a pay-per-use framework, enabling organizations to access cutting-edge production capabilities without large upfront investments. This model seamlessly integrates specialized equipment, expert support, and ongoing system optimization into a single, scalable solution.

The rise of PaaS is closely linked to the increasing complexity and diversity of printed electronics applications, where agility and rapid innovation are paramount. By transitioning to a service-based model, manufacturers can validate new applications, scale production flexibly, and focus on their core competencies, while trusted partners manage the intricacies of advanced printing technology.

The answer to traditional manufacturing challenges

Traditional manufacturing models often struggle with long lead times, high operational risk, and limited adaptability—especially in emerging sectors like printed electronics. PaaS directly addresses these pain points by offering a phased, de-risked approach to scale-up: from initial feasibility studies and prototyping through pilot production and full series manufacturing.

Each phase is managed by domain experts, with dedicated support for process optimization, equipment selection, and integration into existing workflows. This reduces time-to-market, minimizes waste, and ensures that each production stage is aligned with evolving business requirements and sustainability goals.

From flatbed to rotary screen printing - PaaS' key benefits

Transitioning to rotary screen printing from flatbed, or choosing to in-house after working with a partner for printed electronics production, can be a risk. Companies will have to invest in new technology, train
staff and alter existing production processes. This can take time and cause disruption – so you have to
know it will deliver the expected benefits.

PaaS is a flexible solution and enables companies to:

• Test functional printing concepts and technologies
• Produce prototypes and products without the need for substantial initial investments
• Mitigate the risk of purchasing expensive equipment that might not meet your company’s needs
• Reduce overall production costs

Unmatched flexibility 

At the heart of the SPGPrints' PaaS model is the integration of smart technologies, including advanced rotary screen printing lines, intelligent control systems, and real-time data analytics. These innovations drive operational excellence by enabling predictive maintenance, process automation, and quality monitoring throughout the production lifecycle.

Modular RSI units and digital platforms developed by SPGPrints provide unmatched flexibility and can be tailored to a wide range of applications—from medical sensors to automotive components. By embedding intelligence at every stage, PaaS ensures high throughput, repeatability, and traceability, while reducing downtime and manual intervention.

Production-as-a-Service to stay ahead

As the demand for responsive, scalable, and sustainable manufacturing continues to grow, PaaS will become an essential tool for organizations seeking to stay ahead of the curve. By partnering with innovation leaders like SPGPrints, manufacturers can future-proof their operations and unlock new opportunities for growth and differentiation.

Are you ready to take your printed electronics production to the next level? Discover the full potential of Production-as-a-Service and gain insights into each phase of the process by downloading our comprehensive white paper. Empower your business to innovate, scale, and succeed in a rapidly evolving market.